Lifecycle monitoring

Industrial
Asset Integrity

Stop reacting to failures. Capture a registered baseline of every critical asset, re-scan on a cadence, and turn inspection into a trend line you can forecast against. The longer we monitor, the more accurately we predict ... so maintenance gets scheduled, not triggered by a surprise.

Why it matters

The value compounds with every scan cycle

1

Year one · baseline

A registered, survey-grade record of each asset's true geometry, fixed to coordinates and elevations.

3

Year three · forecast

Enough history to model the trajectory. Deformation and wear become predictable, not reactive.

5

Year five · the record

An integrity history nobody can easily replace ... and the reason you keep the program.

Modules

Built by asset type

Each module is a repeatable capture-and-trend program for a class of critical asset. Start with one, add more as the program proves out.

RefractorIQ

Refractory-lined furnaces

Lining wear and remaining thickness tracked across campaigns.

TankIQ

Storage tanks

Shell distortion, edge and bottom settlement, API-653 style trending.

KilnIQ

Rotary kilns

Shell ovality, axial alignment, and deformation per survey.

VesselIQ

Pressure vessels & coke drums

Bulge, growth, and cyclic deformation captured and forecast.

StackIQ

Stacks, flares & cooling towers

Verticality, lean, and structural movement over time.

StructIQ

Pipe racks & structural steel

Settlement and displacement of racks, supports, and steel.

How it works

From field capture to a dashboard your team lives in

1 · Baseline capture

We scan each asset to survey grade and register it to a fixed coordinate system ... the reference everything else is measured against.

2 · Set the limits

Your engineers define the thresholds. We map each asset's condition against the limits that matter to you.

3 · Re-scan on cadence

On a schedule that fits your turnarounds, we re-capture and compare against the baseline and every prior pass.

4 · Trend & forecast

Every critical asset in one platform, each tracked over time, with remaining-life forecasting your reliability team can plan against.

What we measure

The geometry that tells you an asset is moving

Each re-scan is compared against the baseline and a true reference ... and the deviations that matter get mapped and quantified, not eyeballed.

Settlement & tilt

Tank bottom and edge settlement, foundation movement, and out-of-plumb lean ... the geometry an API-653 style assessment leans on.

Shell deformation

Out-of-roundness, bulges, and flat spots measured against a true cylinder, shown as a deviation map.

Ovality & alignment

Kiln and vessel ovality, axial alignment, and creep tracked survey to survey.

Verticality

Lean and drift on stacks, flares, towers, and structural steel ... caught before it becomes a problem.

Wear & remaining thickness

Refractory and lining wear trended across campaigns to forecast remaining life.

Deviation maps

Color-mapped results and quantified reports your engineers can act on ... not just a pretty picture.

FAQ

Common questions

How is this different from a one-time inspection scan?

An inspection tells you the condition today. Monitoring tells you the trajectory. Hold a fixed baseline, re-scan on a cadence, and condition becomes a trend you can forecast against ... a record that only gets more valuable over time.

Does this replace API-653 or NDE inspection?

No ... it strengthens it. Scanning captures the geometry side (settlement, deformation, ovality, verticality) at high density and feeds your existing program. We work alongside your inspectors and engineers, not instead of them.

How often do you re-scan?

On a cadence that fits your turnarounds and the asset's risk ... annually for many assets, more often for ones that are moving. You set the limits; we map each pass against them.

How accurate is the change detection?

Survey-grade capture (about ±2mm) registered to fixed control, so every cycle compares like to like. Small, real movements show up above the noise.

Which assets keep you up at night?

Start with those. We'll baseline them, show you the trend view, and prove the program on your hardest case first.